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Product category: Pulp and Paper Process News
News Release from: Invensys Process Systems | Subject: Pulp plant automation
Edited by the Processingtalk Editorial Team on 01 May 2006

Pulp production process automation
project

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Suzano Papel e Celulose of Brazil has selected Invensys for a multimillion dollar digital process automation project at world-scale single-line pulp production plant

Invensys Process Systems has been selected by Suzano Papel e Celulose of Brazil to supply Foxboro digital automation, Avantis enterprise asset management and SimSci-Esscor simulation for the Mucuri project, a major new eucalyptus pulp mill in south Bahia State With initial pulp production capacity of one million tons per year (TPY) starting up in the second half of 2007, the Mucuri project will be one of the largest single-line pulp plants in the world

The multi-million dollar Invensys contract will cover automation for all of the major processes in the new plant - cooking and washing, fibre line, pulp drying, recovery boiler, causticising, lime kiln, and evaporators.

The Invensys systems will also interface with the plant turbo generator systems.

The scope of supply will include the latest generation Foxboro I/A Series systems, with control elements distributed over the Invensys high-availability one-gigabit mesh control network.

More than twenty I/A Series operator workstations and three I/A Series engineering workstations will be located in several control rooms on the site.

Distributed around the plant will be 26 I/A Series control processors connecting to myriad I/O devices.

The I/O population will comprise 30,000 OPC, Profibus and Modbus communications points, almost 4000 HART devices, more than 4000 discrete devices, and approximately 1400 Profibus-connected motors.

The Avantis asset management solution will be used to run a maintenance management system for the HART transmitters and valve positioners.

The device condition information flow between the asset management system and the intelligent field devices will employ FDT-DTM technology.

Using the SimSci-Esscor Dynamic Simulation Suite, the new Suzano Bahia Sul implementation will include FSIM Plus, a high fidelity Foxboro control system virtual simulation solution based on the SIM4ME common modeling environment.

In conjunction with Ideas Simulation, Invensys will deploy FSIM Plus initially for I/A Series control system checkout and for operator training at the Mucuri pulp mill site.

Invensys Process Systems Brazil will provide a range of professional services, including configuration engineering, commissioning and start-up services.

The Suzano Papel e Celulose automation contract builds on Invensys Process Systems Brazil market presence and on experience with world-class pulp and paper automation projects, including other major projects in the region.

Invensys has also implemented safety instrumented systems and process systems at additional manufacturing facilities owned by Suzano in Brazil.

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