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Product category: Welding, cutting and adhesive bonding
News Release from: Kistler Instruments | Subject: Type 5825A2
Edited by the Processingtalk Editorial Team on 07 September 2007

Metal joining processes monitored on
site

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The new welding and fastening monitor from Kistler Instruments is an easy to use, battery powered measuring system for analysing joining methods such as spot welding, clinching and riveting on site

Combined with the Type 9831A welding force calibration sensor, the new Type 5825A2 instrument allows on-site monitoring, analysis and optimisation of metal joining equipment in the production environment The analyser measures and records the force-vs-time and force-vs-distance curve for post-cycle evaluation directly on the production machine

When monitoring welding, the analyser plots electrode force against time, in combination with the welding current switching signal, allowing the relevant process variables to be determined for each welding cycle for analysis and optimisation of the process.

In fastening mode, suitable inserts in the welding force calibration transmitter enable the instrument to record and analyse the clinching or riveting force curve.

In addition, in voltmeter mode, the analyser operates as a digital voltmeter with an input range of +/- 5 V to display the output of a calibration transmitter.

The new welding and fastening monitor is a portable and effective method of:.

* In situ performance monitoring of welding clinching and riveting machines.

* Setting up production machines for new operations.

* Calibrating spot welding and joining equipment.

* Optimising welding and joining cycle times.

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