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Pavilion cement control solution in Oregon

A Pavilion Technologies product story
Edited by the Processingtalk editorial team Apr 4, 2006

The Pavilion state-of-the-art model predictive control solution for cement manufacture is to be applied on a single dry kiln at Ash Grove Cement Company in Oregon, to upgrade their control system

Pavilion Technologies, a world leader in model-based software, today announced that Ash Grove Cement Company has signed a sales agreement to deploy the Pavilion cement control solution on a single dry kiln at its Durkee, Oregon plant.

This award marks the 43rd Pavilion control project in the cement, metals and minerals industry.

Currently, Ash Grove Cement operates nine plants in the USA and produces more than 7.8 million tons of cement annually.

"We were looking to upgrade our existing high level control system at Durkee and turned to Pavilion to be our control solution provider because of their reputation in the industry for consistently delivering results that support cement manufacturing business operating objectives, while providing a low cost of ownership," said Ash Grove Cement Company - Western Division vice president of manufacturing, Mike Hrizuk.

"And with the Pavilion results guarantee, we can confidently move forward with this project with minimal risk to Ash Grove".

Cement companies today are constantly challenged to meet market demand, reduce operating costs, increase use of alternative fuels and maintain environmental compliance.

The Pavilion cement solution provides process control and optimisation across all key areas of the manufacturing process, enabling companies like Ash Grove Cement to stabilise production and enhance quality while minimising the effects of process upsets to maximise efficiency.

"We are excited to add Ash Grove Cement to our client roster of leading cement brands and are committed to delivering on our promise to provide real production, process and quality benefits that support the Ash Grove business needs," said Pavilion Technologies CEO, Ralph Carter.

The Pavilion cement solution addresses the most difficult challenges facing cement manufacturers including increased customer demands, high energy costs, strict environmental limits and the use of secondary fuels.

Based on the innovative and proven Pavilion model-predictive control technology, the cement solution delivers optimisation across key areas of the production process including the vertical raw mill, kiln and cement mill.

In addition, Pavilion provides environmental compliance monitoring and reporting and production performance management.

These applications leverage the strong domain expertise and the powerful Pavilion8 software platform for modeling, control, monitoring, analysis, visualisation and integration.

As a result, customers achieve faster time-to-value and greater long-term value than alternative solutions.

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