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Product category: Food Processing News
News Release from: RTS Flexible Systems | Subject: Variety pack loading
Edited by the Processingtalk Editorial Team on 13 October 2006

RTS picks and packs into variety packs

RTS Flexible Systems, a provider of integrated robotic and automation systems for the food industry, has developed a creative solution for picking and packing of food products into variety packs

RTS Flexible Systems, a leading provider of integrated robotic and automation systems for the food industry, has developed a creative solution for picking and packing of food products into variety packs The cost-saving solution promises under 2 years return on investment - a typical outcome repeatable for a variety of applications, where confectionery, dairy or bakery products, for example, are packed into mixed trays

The system is also able to adapt quickly to cope with changes in pack configuration due to the introduction of new flavours or 'limited edition' offers.

The solution was originally developed for a chocolate biscuit manufacturer.

It uses RTS PixCell technology to combine the speed and flexibility of 120-cycle per minute, vision-guided robots with RTS VIP line balancing software and RTS-developed gripper designs.

According to David Bradford, RTS Managing Director: "We were able to achieve significant cost savings through replacing a complex and repetitive manual operation to pack multiple product variants with an automated solution.

Our solution significantly increases throughput and reduces line down time.

It has the additional advantage of improved quality control, and there are benefits for hygiene and personnel health too, because of the reduction in human intervention".

The line layout configures several feed conveyors at right angles to the main conveyor.

Each robot is positioned to pick one or two varieties from cases moving along the feed conveyor and place them correctly in a tray of mixed flavours moving along the main conveyor.

The vision-guided software enables the robot to identify and orientate the product, as well as providing quality inspection of imperfect products.

RTS proprietary line balancing software is key to the system, providing control over the in-feed and out-feed of the products to fill the packs with optimum efficiency.

The robots can pull products forward if more are needed to fill the variety trays.

They can also stop the trays on the out-feed conveyor if products are still missing.

As one of the UK food industry leading automation integrators, RTS is regularly faced with the challenge of developing bespoke robotic grippers capable of handling a variety of food products.

A diverse range of gripper designs have been developed in support of 150 systems supplied over the past 20 years.

Both proprietary designs products and bespoke solutions are available for picking food products.

For further information on automated solutions from RTS Flexible Systems please contact David Bradford in the head office. Request a free brochure from RTS Flexible Systems ...

RTS Flexible Systems: contact details and other news
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