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Product category: Power Industry Process News
News Release from: Senior Hargreaves | Subject: BNFL extract and filtration system
Edited by the Processingtalk Editorial Team on 13 October 2003

Nuclear plant captures welding and
cutting residue

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Welding and cutting fumes can be a serious health hazard: BNFL Environmental have confronted and overcome these problems with a new extract and filtration system at Sellafield from Senior Hargreaves

Welding and cutting fumes can be a serious health hazard BNFL Environmental have confronted and overcome these problems with a new extract and filtration system that has been installed at Sellafield by HVAC specialist, Senior Hargreaves

The system will be used in the Windscale Advanced Gas Reactor (WAGR) decommissioning project to ensure complete recovery of all airborne particles during the oxy-propane cutting of the remaining reactor shell.

Before acceptance by BNFL, the plant was fully assembled at the Hargreaves Bury factory and used continuously for two weeks.

Over this time, materials similar in size and density to the cutting residues were introduced in controlled quantities.

Coarse, medium, fine and superfine residues, down to particle sizes of 0.12 micron (less than 1/200,000 of an inch), were captured with a 100 per cent recovery rate.

Designed by engineers from BNFL Environmental Services, the plant was fabricated by Hargreaves to their exact specification.

The system has four stages of separation and filtration.

All ductwork and major plant items are stainless steel to meet nuclear industry standards.

Fabrication in mild steel and other materials is possible for other industries and the process is adaptable to deal with welding fumes from fabrication and other engineering activities.

The system includes a duplicate parallel set of separation, filtration and fan units so that extraction continues even when plant modules are serviced.

Design detailing, building and acceptance trials have gone to plan and budget.

It will be in use from September 2003 and is expected to run continuously for the foreseeable future.

Hargreaves has a long association with BNFL at Sellafield having installed high integrity ductwork and other ventilation equipment over a 30-year period.

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